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Custom Cable Assembly Solution Electronics OEM ODM Wire Harness Data Power Charging Terminal Internal Cable Set Supply
Product Summary
End-to-end custom cable assembly and wire harness solution for electronics OEM/ODM projects. We go beyond standard cable supply — our engineering team works with you from connector selection, pinout definition, and BOM optimization through to prototype validation and full-set mass production. One partner, every cable in your device.
Product Custom Attributes
Custom Connector Support:
JST SH ZH GH PH, Molex PicoBlade PicoClasp MicroFit, Hirose DF40 DF52, TE AMP, Samtec, Foxconn, Amphenol, LEMO, Custom Tooled Connectors
Wire Harness Assembly:
Multi-Branch Wire Harness With Overmolded Strain Relief, AWG 18-36, PVC Silicone FEP PTFE Jacket, UL 1007 1015 1571 3302 Certified
Data Cable:
USB 2.0 3.0 Micro-B Type-C, HDMI Mini, DisplayPort, LVDS FPC, Custom Pinout, 480Mbps-10Gbps, EMI Shielded
Power Cable:
DC Power Cable 3V-48V, AWG 18-26, Barrel Jack XT30 XT60 JST RCY, Overcurrent Protection Design Support
Terminal Cable:
Crimped Terminal Cable With Ring Spade Bullet Fork Quick-Disconnect, AWG 18-28, Heat Shrink Tubing, UL Certified Crimp
Charging Cable:
Magnetic Pogo Pin 2-6 Pin, Qi Wireless Charging Coil Cable, USB PD Fast Charge 18W-100W, Custom Overmold With Logo
Internal Cable Assembly:
Board-to-Board FPC FFC Jumper, 0.3mm-1.0mm Pitch, 4-60 Pin, Rigid-Flex Option, Impedance Controlled Routing
Full Set Cable BOM Service:
Complete Device Cable BOM Consolidation, Single-Source Supply With Labeled Kitting, Lifecycle Management And EOL Notification
Prototyping Service:
Free Engineering Samples Within 3 Working Days, DFM Review, Connector Alternative Suggestion, Cost Reduction Analysis
Quality Certifications:
IPC/WHMA-A-620 Class 2/3, ISO 9001:2015, RoHS 2.0, REACH SVHC, UL Traceability, PPAP Level 3 Available
Highlight:
custom cable assembly
,wire harness OEM ODM
,electronics cable supply
Basic Properties
Place of Origin:
Guangdong, China
Brand Name:
ODM,OEM
Certification:
ISO 9001:2015, RoHS, REACH, UL
Model Number:
CCA-ODM-01
Trading Properties
Packaging Details:
Anti-static PE bag per assembly, labeled partitioned carton, ESD-safe export-grade master carton
Delivery Time:
3-5 working days for prototypes, 10-20 days for production
Payment Terms:
T/T,L/C,PayPal
Supply Ability:
200000 Sets per Month
Product Description
Custom Cable Assembly for Electronics ODM/OEM
We are not a standard cable distributor. We are your engineering partner for complete device-level cable and wire harness development. From the first napkin sketch to mass production, our team works alongside your hardware engineers to define every connector, optimize every pinout, and deliver every cable your electronics product needs — as a single, fully managed supply.
What Makes Us Different
| Standard Cable Supplier | Our Cable Assembly Service | |
|---|---|---|
| Approach | Sells what they stock | Engineers what you need |
| Connector Selection | Limited catalog options | Any JST, Molex, Hirose, TE, Samtec, Foxconn, Amphenol, plus custom tooling |
| Design Support | No engineering input | DFM review, pinout optimization, alternative suggestions for cost reduction |
| Supply Model | Individual cable SKUs | Complete device cable BOM as one managed set |
| Prototyping | Paid samples, 2-4 weeks | Free engineering samples in 3 working days |
| Quality Standard | Basic continuity | IPC/WHMA-A-620 Class 2/3, 100% test, PPAP Level 3 available |
Complete Cable Portfolio for Your Device
| Cable Category | What We Deliver |
|---|---|
| Custom Connector Cables | Any connector family across JST (SH, ZH, GH, PH, XH, EH), Molex (PicoBlade, PicoClasp, MicroFit, MiniFit, MegaFit), Hirose (DF40, DF52, DF57, FH series), TE Connectivity (AMP, MATE-N-LOK, Grace Inertia), Samtec, Foxconn, Amphenol, LEMO, and custom-tooled connectors. No minimum on connector type — if your design calls for it, we source and terminate it. |
| Wire Harness Assembly | Multi-branch wire harnesses with over-molded strain relief junctions. AWG 18-36 wire gauge in PVC, silicone, FEP, PTFE, or XLPE jacket. Single-core and multi-core configurations. UL 1007, 1015, 1571, 3302 certified wire stock maintained in inventory. |
| Data Cables | USB 2.0/3.0 Micro-B and Type-C, HDMI Mini/Micro, internal LVDS FPC, and custom protocol cables. 480Mbps to 10Gbps data rates with EMI shielding. Impedance-controlled (90 Ohm USB, 100 Ohm differential pair) with TDR validation report. |
| Power Cables | DC power cables from 3V to 48V with AWG 18-26 conductor sizing. Barrel jack (5.5x2.1mm etc.), XT30, XT60, JST RCY, and custom connectors. Overcurrent protection design review included. |
| Terminal Cables | Ring, spade, bullet, fork, and quick-disconnect terminal cables. AWG 18-28 with heat-shrink insulation tubing. UL-certified crimp tooling with pull-force validation per IPC/WHMA-A-620. |
| Charging Cables | Magnetic pogo-pin cables (2-6 pin), Qi wireless charging coil assemblies, and USB PD fast-charge cables (18W-100W). Custom over-molded connector housings with your brand logo. LED charging indicator integration available. |
| Internal Cable Assembly | Board-to-board FPC/FFC jumpers, sensor flex cables, display FPC cables, battery wire harnesses, and rigid-flex interconnects. 0.3mm-1.0mm pitch, 4-60 pin range. EMI shielding layer and polyimide stiffener options. |
| Full Set Cable BOM Supply | We consolidate every cable assembly in your device BOM into one managed supply. Labeled kitting per production unit, lifecycle change notification, and second-source qualification. One purchase order covers all cables. |
Engineering Partnership Model
- BOM Review (Day 1-3): Send us your cable BOM or 3D CAD model. Our engineering team reviews every connection — connector types, pin counts, wire gauges, cable lengths, bend radii. We identify optimization opportunities for cost, assembly efficiency, and reliability.
- Sample Fabrication (Day 3-5): Free engineering samples fabricated to your specifications. Includes continuity test report, Hi-Pot test where applicable, and mechanical fit check on your enclosure if provided.
- DFM Iteration (Week 1-2): Based on your fit-check feedback and our DFM review, we propose refinements — alternative connector suggestions for cost reduction, wire gauge optimization, strain relief improvements.
- Pilot Production (Week 2-3): 50-200 set pilot run with full QC documentation. PPAP Level 3 documentation package available for automotive and medical customers.
- Mass Production (Week 3+): Scaled production with SPC (Statistical Process Control), ongoing reliability batch testing, and dedicated account management with weekly production status reports.
Quality Commitment
- IPC/WHMA-A-620 Certified: All assemblies manufactured to Class 2 (dedicated service electronics) or Class 3 (high-reliability) standards.
- 100% Electrical Test: Automated continuity, short-circuit, and Hi-Pot (500V DC) testing on every assembly before packaging.
- Crimp Force Monitoring: Real-time crimp force monitoring on all semi-automatic and automatic crimping stations.
- Pull Force Validation: Sample pull-force testing per production lot per IPC/WHMA-A-620 acceptance criteria.
- Full Traceability: Lot-level traceability for all connector, wire, and terminal materials. Certificate of Conformance with every shipment.
Whether you need a single custom charging cable or the complete internal cable assembly set for a complex electronics device, our engineering team treats your project as a development partnership, not a transactional sale. Contact us today with your cable BOM, 3D model, or even a hand sketch — we will deliver engineering samples and a detailed quotation within 3 working days.
Overall Rating
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All Reviews
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WThese 12V smart jumper clamps work very well with our emergency jump starters. The anti-reverse connection and multiple safety protections give users more confidence, and the build quality is solid.
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CThe components were high quality and very reliable in our testing. Both the active and passive parts met our requirements, and the supplier provided stable delivery and professional technical support throughout the project.
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TTheir custom wire harness service is excellent. They always understand our different requirements and deliver internal cable assemblies that fit our new energy products perfectly. Great customization capability and reliable quality.
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