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Custom Wire Harness Cable Assembly USB-C DC Power JST PH XH Terminal Battery PCB Interconnect for Consumer Electronics
Product Summary
Custom wire harness & cable assembly for consumer electronics. We offer USB-C, DC power, JST PH/XH terminals, battery, and PCB interconnect solutions. Full in-house production from component sourcing to molding. Support OEM/ODM with fast prototyping and low MOQ. Reliable quality.
Product Custom Attributes
Cable Type:
USB-C Data Cable, DC Power Cable, JST Terminal Harness, PH/XH Terminal Cable, Battery Cable, PCB-to-PCB Cable
Connector Type:
USB-C, DC Barrel 2.1/2.5mm, JST SH/ZH/PH/XH/VH, Molex, Dupont, Pin Header, Ring Terminal, Custom
Wire Gauge:
AWG 18-32, Custom
Cable Length:
30mm - 3000mm, Custom Length Available
Jacket Material:
PVC, Silicone, TPE, Nylon Braided, Custom Color
Voltage Rating:
3.3V - 240V DC/AC
Current Rating:
0.5A - 30A
Temperature Range:
-30°C To +105°C
Application:
Bluetooth Speaker, Camera, Scanner, Beauty Device, Massager, Smart Home, IoT, Consumer Electronics
Service:
Design Support, Connector Sourcing, Prototype Assembly, Mass Production
Highlight:
Consumer Electronics Wire Harness Assembly
,Custom USB-C DC Power Cable
,JST PH XH Terminal Connector Solutions
Basic Properties
Place of Origin:
Guangdong, China
Brand Name:
ODM,OEM
Certification:
ISO 9001:2015, UL, CE, RoHS, REACH
Model Number:
EC-CE-WH01
Trading Properties
Packaging Details:
PE bag with label, bundled per spec, export-grade corrugated carton, custom packaging available
Delivery Time:
3-5 working days for samples, 12-20 days for mass production
Payment Terms:
T/T,L/C,PayPal
Supply Ability:
800000 Pieces per Month
Product Description
Custom Wire Harness & Cable Assembly for Consumer Electronics
From Bluetooth speakers to smart home hubs, barcode scanners to beauty devices — every consumer electronic product relies on dependable internal wiring and external connectivity. Our custom wire harness and cable assembly service covers the full spectrum, delivering application-specific solutions that balance performance, cost, and manufacturability.
Application Coverage
| Product Category | Typical Cable Needs |
|---|---|
| Bluetooth Speakers | Battery cable, speaker driver wire, USB-C charging, AUX board interconnect |
| Cameras & Scanners | Sensor FPC cable, trigger button harness, USB data, battery power cable |
| Beauty & Massage Devices | Motor wire, vibration module harness, DC power cable, LED indicator wire |
| Smart Home & IoT | Sensor cable, PCB-to-PCB interconnect, antenna wire, terminal harness for control board |
Cable Types
| Cable Type | Function | Common Specs |
|---|---|---|
| USB-C Data Cable | Charging & firmware update | USB 2.0/3.0, PD 60W, shielded, molded strain relief |
| DC Power Cable | Mains adapter to device power input | DC 2.1/2.5mm, 3.5mm barrel, right-angle, custom |
| JST Terminal Harness | Multi-branch internal power/signal distribution | JST SH/ZH/PH/XH/VH, 2-20 positions, color-coded |
| PH/XH Terminal Cable | Board-mounted peripheral connection | 2.0mm/2.5mm pitch, pre-crimped, latch-lock |
| Battery Cable | Li-ion/Li-Po pack to mainboard power | JST, Molex, soldered tabs, AWG 22-28, UL 1007 |
| PCB-to-PCB Cable | Inter-board signal & power routing | FPC/FFC, IDC ribbon, Dupont, pin header, custom |
Why Choose Our Wire Harness Service
- Wide Application Coverage — One manufacturing partner for Bluetooth speakers, cameras, scanners, beauty instruments, massagers, smart home devices, and more. Consistent quality across all product lines.
- Full Connector Ecosystem — Extensive inventory of JST, Molex, TE, Hirose, and generic equivalents. Our team matches the optimal connector for your space, current, and cost requirements.
- Prototype to Production — From 5-piece engineering samples to 100,000-unit production runs. Same tooling, same process, same quality standards at every scale.
- 100% Electrical Testing — Every harness undergoes automated continuity, short-circuit, and hipot testing before shipment. Zero-defect delivery is our baseline.
- Cost-Effective at Scale — In-house crimping, ultrasonic welding, and automated cutting. Direct material sourcing from connector manufacturers keeps BOM cost competitive.
Tell us your device requirements — we will propose the optimal wire harness configuration, connector bill of materials, and production timeline within 24 hours.
Overall Rating
5 star
100%
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All Reviews
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YGood quality custom wire harness. The USB-C, JST and DC power connectors were assembled neatly, fit our PCB well, and worked reliably in our consumer electronics prototype.
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