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Power Cable Terminal Harness Solution AC DC XT Connector Battery Wire Assembly for Energy Storage Applications
Product Summary
Custom power cable harness for energy storage. We offer AC/DC, XT connector, and battery wire assemblies. Full in-house production from terminal crimping to molding. Support OEM/ODM with fast prototyping, UL-compliant materials, and 100% electrical test. Reliable for BMS/inverter
Product Custom Attributes
Cable Type:
Power Cable, Terminal Wire Harness, DC Cable, XT Connector Cable, Battery Harness, AC Power Cord
Connector Type:
XT30, XT60, XT90, DC Barrel, Ring Terminal, Spade Terminal, Anderson, IEC, Custom
Wire Gauge:
AWG 8-28, Custom
Voltage Rating:
12V - 600V DC/AC
Current Rating:
5A - 200A
Temperature Range:
-40°C To +125°C
Insulation Material:
PVC, Silicone, XLPE, PTFE, Custom
Safety Testing:
100% Continuity, Hi-Pot, Insulation Resistance, Withstand Voltage
Application:
Energy Storage, Battery Pack, Power Supply, Inverter, UPS, EV Charging, Solar System
Service:
OEM ODM Customization, Design Support, Prototype To Mass Production
Highlight:
High Current Power Cable Assembly
,Reliable Terminal Harness Connection
,Safety Tested OEM ODM Customization
Basic Properties
Place of Origin:
Guangdong, China
Brand Name:
ODM,OEM
Certification:
ISO 9001:2015, UL, CE, RoHS, REACH
Model Number:
EC-ES-PH01
Trading Properties
Packaging Details:
Anti-static PE bag, labeled and bundled, export-grade corrugated carton, custom packaging available
Delivery Time:
5-7 working days for samples, 15-25 days for mass production
Payment Terms:
T/T,L/C,PayPal
Supply Ability:
300000 Pieces per Month
Product Description
Power Cable & Terminal Harness Solution
Engineered for energy storage systems, battery packs, power supplies, inverters, and high-current industrial applications. Our power cable and terminal harness solutions are built with premium conductors, precision-crimped connectors, and 100% electrical safety testing — ensuring reliable power delivery in demanding environments.
Cable Portfolio
| Cable Type | Application | Key Specs |
|---|---|---|
| Power Cable | Main DC power transmission | AWG 8-16, silicone/XLPE jacket, 600V rated |
| Terminal Wire Harness | Multi-branch power distribution | Ring/spade terminal, color-coded, labeled |
| DC Cable | DC output from power supply | DC barrel 2.1-5.5mm, Anderson, custom |
| XT Connector Cable | High-current battery/ESC connection | XT30/XT60/XT90, gold-plated, 30-90A rated |
| Battery Harness | Battery pack series/parallel wiring | Balance lead, main discharge, BMS sense wire |
| AC Power Cord | Mains power input | IEC C13/C14/C19/C20, NEMA, EU, UK, custom |
Core Strengths
- High Current Support — AWG 8 to 28 conductor range covering 5A to 200A continuous current. XT series connectors with gold-plated contacts ensure minimal contact resistance under sustained load. Suitable for battery packs, inverters, and EV charging applications.
- Reliable Connection — Precision pneumatic crimping with cross-section inspection. Every terminal-to-wire joint is pull-force tested per UL 486A standards. Locking connector housings prevent accidental disconnection under vibration.
- Safety Testing — 100% production-line electrical testing: continuity verification, insulation resistance (>100MΩ at 500V DC), hipot withstand voltage (up to 3kV AC), and polarity check. Full batch traceability with test reports.
- OEM/ODM Customization — Custom wire gauge, length, connector combination, jacket material, and color. Engineering team provides DFM review, connector selection guidance, and UL/CE compliance support for your specific energy storage design.
From single DC power cables to full battery pack wiring harnesses, we deliver high-current solutions with the safety and reliability that energy storage applications demand.
Overall Rating
5 star
100%
4 star
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3 star
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2 star
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All Reviews
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WTheir engineering team was able to adjust the design based on our feedback quickly. That made the OEM project much easier to manage.
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TTheir custom wire harness service is excellent. They always understand our different requirements and deliver internal cable assemblies that fit our new energy products perfectly. Great customization capability and reliable quality.
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DThese heavy-duty smart booster clamps are well built and easy to use. The LED diagnostic indicator is very helpful, and the fast short-circuit protection gives us extra confidence during jump-start operations.
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